In an offshore wind project, the design, installation and maintenance of electrical cables are critical tasks. These components facilitate the transportation of power from the wind turbines to the shore. 


SanCo´s Task


Description

Design and Planning

Route Survey and Selection 

Engineering Design   

Thermal Analysis 

Risk Assessment and Mitigation 

Procurement and Logistics

Material Specification and Procurement 

Transportation and Storage Logistics 

Manufacturing and Quality Control 

Seabed Preparation

Clearance and Dredging 

Pre-Lay Grapnel Run (PLGR) 

Trenching and Excavation 

Installation

Cable Lay and Pipe Installation 

Cable and Pipe Burial 

Crossing Management 

Cable Pull-In to Turbines and Substations 

Termination and Testing

Cable Termination 

Jointing and Splicing 

Electrical Testing and Commissioning 

Protection and Stabilization

Cable Protection Systems 

Scour Protection 

Cable Marking and Monitoring Systems 

Environmental Compliance and Monitoring

Environmental Impact Monitoring 

Regulatory Reporting 

Operation and Maintenance (O&M)

Routine Inspection 

Condition Monitoring 

Cable and Pipe Repairs 

Periodic Burial Surveys 

End-of-Life Management and Decommissioning

Decommissioning Planning 

Removal and Recycling 

Site Restoration 

1.


Design and Planning



  • Route Survey and Selection: Conduct detailed seabed surveys (geophysical and geotechnical) to identify the optimal cable and pipe routes, avoiding obstacles such as rock outcrops, shipwrecks, sensitive habitats, or other subsea infrastructure.
  • Engineering Design: Develop engineering specifications for cables and pipes, considering environmental factors (e.g., water depth, currents) and structural load requirements. This includes choosing cable types, voltage levels, and insulation standards.
  • Thermal Analysis: Conduct thermal modeling to ensure cables can operate within temperature limits, especially for high-voltage transmission lines, to prevent overheating.
  • Risk Assessment and Mitigation: Assess risks such as cable damage from fishing or anchors and plan protective measures, including trenching depth or additional armor layers.
  • Others

2.


Protection and Stabilization


  • Cable Protection Systems: Install protective elements, such as rock dumping, concrete mattresses, or articulated pipe coverings, to shield cables from environmental risks like strong currents or seabed erosion.
  • Scour Protection: Implement measures to protect against seabed erosion around cables and pipes, such as scour protection mats, especially around the foundation bases of turbines where currents are strong.
  • Cable Marking and Monitoring Systems: Install markers or monitoring systems on key cable segments to assist with future inspection, maintenance, or repair.
  • Others

3.


Operation and Maintenance (O&M)

  • Routine Inspection: Perform regular inspections, including visual inspection with ROVs or divers, to check for signs of wear, damage, or environmental impact on cables and pipes.
  • Condition Monitoring: Use electrical monitoring to detect any anomalies in current flow or resistance that may indicate degradation, joint faults, or insulation issues.
  • Cable and Pipe Repairs: In the event of damage or wear, perform underwater repairs or replacements, which may involve raising sections of cable or pipe for repair on specialized vessels.
  • Periodic Burial Surveys: Conduct surveys to ensure cables remain buried to the designated depth, re-burying exposed cables to prevent risks from fishing or anchoring.
  • Others
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